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General Rules

Electrical installations must be designed and installed so that they comply with IEE requirements and all applicable national or local codes and standards.

There are three voltages commonly used in HVAC work. These are 380V 3ph, 220V 1ph, and 24V. In addition low voltage signal wiring from sensors etc must be considered.

  • Different voltages must never be mixed in the same cable.
  • The speed should be reduced to 3 m/s at the approach to grilles and louvres
  • Use screened cable for all sensor and signal wiring.
  • Electrical cables must be sized to carry the rated current.

If a cable is too small then there may be an excessive voltage drop. In order to size the cable the rated power load and the length of cable must be known. Cable sizes can then be selected according to the following charts.


Control Wiring
Control wiring is normally 220 V AC or 24 V AC.
The size (cross section) of the cable required varies with the voltage and cable length.

Length of Cable
24 V
220 V
20 m
1.0 mm2
1.0 mm2
20 to 50 m
2.5 mm2
1.0 mm2
30 to 100 m
4.0 mm2
1.0 mm2
100 to 200 m
N/A
1.0 mm2

Note:
In general, it is not practical to run 24 V control cable over distances greater than 50 m.
 


Power Wiring

This is required to supply motors and resistance loads etc.

Power wiring is normally 220 V AC or 380 V AC.

The size (cross section) of the cable required varies with the voltage, power load and cable length.

Voltage
Length
2.2 Kw
4 kW
7.5 kW
11 KW
15 kW
22 KW
<50 m
2.5
2.5
2.5
-
-
-
220v
50 to 75 m
2.5
2.5
4.0
-
-
-
 
75 to 100 m
2.5
4.0
6.0
-
-
-
 
100 to 150m
2.5
6.0
10.0
-
-
-
 
<75 m
1.5
1.5
1.5
2.5
4.0
10.0
380v
75 to 100 m
1.5
1.5
2.5
4.0
4.0
10.0
 
100 to 150m
1.5
2.5
4.0
6.0
6.0
10.0

Sensor Wiring

Low voltage DC signals from sensors should be transmitted in separate screened cables. Minimum cable size 0.5mm 2